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Ceramic Fiber Modules are produced from Ceramic Fiber Blanket that is accordion-folded or stacked, and pre-compressed to form rectangular modules.
Product Description
Ceramic Fiber Modules are produced from Ceramic Fiber Blanket that is accordion-folded or stacked, and pre-compressed to form rectangular modules. This modular design features non-exposed anchoring which aids in an economical installation and mechanical attachment. Attachment mechanisms are available in various alloys or through the use of ceramic cuplocks. Additionally, our modules come in a pre-weld or shoot-on application form for differing installation methods. Modules are great solutions for thick-walled high-temperature insulation needs in various industries such as Heat Treating, Iron & Steel, Refining & Petrochemical, Power Generation, and Ceramics.
Modules can be manufactured in various densities, sizes, and temperature ratings. Standard grades are High Purity 2300℉ and Zirconia 2600℉, and are available in thicknesses ranging from 4-12 inches up to 24². Densities range from 8-12 lb/³ and extra high-temperature modules are available that are rated to 3000℉. Please contact us for a custom quote.
BENEFITS
Low heat loss, storage, and thermal conductivity.
Increased furnace productivity and efficiency.
Excellent thermal shock resistance.
Light weight and easy to handle.
Superior corrosion resistance.
Ease of insulation for thick walled high temperature applications.
Application
– Heating furnace and cracking furnace in Petrochemical industry
– Heating furnace, Annealing furnace and Roller hearth furnace in Metallurgical industry
– Soaking furnace, homogenizing furnace in Aluminum industry
– Tunnel kiln, intermittent kiln and Calcining kiln in Ceramics industry
– Waste gas recovery, Combustion Chamber
Ceramic Fiber Modules Data Sheet
| Ceramic Fiber Module Physical Properties | ||
| Ceramic Fiber Module Specs | High-Purity Grade Blanket | Zirconia Grade Blanket |
| Color | White | White |
| Maximum Use Limit | 1260℃(2300。F) | 1426℃(2600。F) |
| Continuous Use Limit | 1100℃(2012。F) | 1350℃(2461。F) |
| Standard Density ,pcf(kg/m3) | 8,10(128,160) | 8,10(128,160) |
| Standard Sizes,inch(mm) | 12*12(305*305) | 12*12(305*305) |
| Standard Thickness,inch(mm) | 6-12(152-305) | 6-12(152-305) |
| Ceramic Fiber Module Chemical Composition | ||
| Chemical Contents | High-Purity Grade | Zirconia Grade |
| Al2O3 | 47%-49% | 39%-40% |
| SiO2 | 50-52% | 38-45% |
| ZrO2 | – | 15-17% |
| Fe2O3 | 0.2% | 0.2% |
| K2O+Na2O | 0.2% | 0.2% |